Stanislau Niauzorau

Principal Semiconductor Process Engineer

Research Expertise

Advanced materials
semiconductor packaging
photonics and photovoltaics

About

Principal semiconductor packaging engineer with strong ownership across advanced packaging process integration and HVM manufacturing development. Experienced in process development and yield optimization affecting reliability cost and release to production. Experienced in technology and process pathfinding and FOWLP pilot line development for high volume manufacturing transfer. Over 15 years of experience working with semiconductor materials and technologies in class 1001000 cleanroom environment.

Publications

Rheology scaling of spherical metal powders dispersed in thermoplastics and its correlation to the extrudability of filaments for 3D printing
Additive Manufacturing
2021
Electrochemical nanoimprinting of silicon
Proceedings of the National Academy of Sciences
2019
3d printing of stainless steel 316L and its weldability for corrosive environments
Materials Science and Engineering: A
2022
Roughness Suppression in Electrochemical Nanoimprinting of Si for Applications in Silicon Photonics
Advanced Materials
2022
Electroless Dealloying of Thin-Film Nanocrystalline Au–Ag Alloys: Mechanisms of Ligament Nucleation and Sources of Its Synthesis Variability
ACS Applied Materials & Interfaces
2022
Optical characterization and modeling of nanoporous gold absorbers fabricated by thin-film dealloying
Nanotechnology
2020
Imbibition and rheology of polymer-matrix nanoporous metal composites: Towards extrusion-based 3D printing
Composites Part B: Engineering
2023
Fabrication of nanocomposites based on silicon nanowires and study of their optical properties
physica status solidi c
2016
Silicon Nanowire Arrays Coated with Ag and Au Dendrites for Surface-Enhanced Raman Scattering
MRS Advances
2020
Synthesis of Porous Noble Metal Films With Tunable Porosity by Timed Dealloying
Volume 4: Processes
2018
Conformal Electrochemical Nanoimprinting of Silicon: Toward Bio‐Inspired Hierarchical Infrared Meta‐Optics
Advanced Materials
2025
Metal-Assisted Electrochemical Nanoimprinting of Porous and Solid Silicon Wafers
Journal of Visualized Experiments
2022
Casting of high surface area electrodes enabled by low-temperature welding of copper nanoporous powders and nanoparticles hybrid feedstocks
Applied Materials Today
2023
In Situ Temperature Dependent Optical Characterization and Modeling of Dealloyed Thin‐Film Nanoporous Gold Absorbers
Advanced Optical Materials
2022
Computational Imaging in 3D X-Ray Microscopy: Reconstruction, Image Segmentation and Time-Evolved Experiments
2021 IEEE International Conference on Image Processing (ICIP)
2021
Electrochemical nanoimprinting of silicon: a direct patterning approach
Novel Patterning Technologies 2018
2018
Morphology dependent optical properties of ZnO/SiNWs nanocomposites
MRS Advances
2017
ИССЛЕДОВАНИЕ ВЛИЯНИЯ ТЕРМИЧЕСКИХ ПРЕВРАЩЕНИЙ КОМПОНЕНТОВ ВСПЕНИВАЕМЫХ КОМПОЗИЦИЙ НА ИХ ОГНЕТЕРМОЗАЩИТНЫЕ СВОЙСТВА
Gorenie i vzryv (Moskva) — Combustion and Explosion
2020
Rapid 3D printing of hierarchical nanoporous copper structures with self-disintegration capability
Nature Communications
2025
Synthesis of Nanoporous Gold by Chemical Dealloying of Co-Sputtered Gold-Silver Thin Films and Study of Its Variability
Volume 2: Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability
2021
Improvement of Surface Enhanced Raman Spectroscopy By Analyte Molecules Covering with Graphene
ECS Meeting Abstracts
2015
Progress towards a fine-pitch multi-layer organic substrate enabled by fan-out technology
2026 IEEE 76th Electronic Components and Technology Conference (ECTC)
2026
Mixing of Spherical Solid and Nanoporous Copper Powders As Low-Reflectance Feedstock for Laser Powder Bed Fusion
Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability
2023
Robust and Scalable Synthesis of High Surface Area Porous Copper Spheriodized Powders by Electroless Chemical Dealloying
Volume 1: Additive Manufacturing; Biomanufacturing; Life Cycle Engineering; Manufacturing Equipment and Automation; Nano/Micro/Meso Manufacturing
2022
Particles of porous silicon formed from silica powders of plant origin and their structural properties
Journal of Physics: Conference Series
2016
Understanding Mechanical Response of Porous Polymeric Stamps During Large-Area Metal-Assisted Chemical Imprinting of Silicon
Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability
2023
Підзамче: місця і простори
Unknown Venue
2016
Отрицательные электроды для литий-ионных аккумуляторов, полученные фотоанодированием кремния солнечной градации
Журнал технической физики
2019
FORMATION OF POROUS SILICON NANOSTRUCTURES BY METAL-ASSISTED CHEMICAL ETCHING
Physics, Chemistry and Applications of Nanostructures
2015
Влияние окисления пористого кремния на формирование нанокомпозитов пористый кремний/индий электрохимическим методом
Письма в журнал технической физики
2021
Confocal Pair of Concave Transducers Made of PVF2Piezoelectric Films
Japanese Journal of Applied Physics
1977

Education

Arizona State University

Doctor of Philosophy - PhD, Materials Science and Engineering / December, 2022

Belarusian State University of Informatics and Radioelectronics

Master's degree, Nanomaterials and Nanotechnology / December, 2016

Belarusian State University of Informatics and Radioelectronics

Bachelor of Engineering - BE, Materials Science, Engineering and Electronics / December, 2015

Belarusian State University of Informatics and Radioelectronics

Bachelor, Computer Technology/Computer Systems Technology / December, 2010

Arizona State University

PhD Materials Science Engineering, Materials Science Engineering / 2022

Arizona State University

MS Materials Science Engineering, Materials Science Engineering

Arizona State University

BS Electronics Engineering, Electronics Engineering

Experience

Arizona State University

Principal Engineer / May, 2025Present

• Development and ownership of end-to-end Fan-Out Wafer-Level Packaging (FOWLP) production line for molded wafers and glass carriers for next-generation embedded components. • Lead vertical, 90-deg high aspect ratio die bonding and die stacking with thermal compression molding. • Drive installation, qualification and baseline for dicing, grinding, die attach, molding, ball attach, reflow, metrology systems. Technical advisor for front-end processes (dry etch, lithography, thin films, plating). • Establish high volume manufacturing process flows and statistically capable baselines for industry transfer. • Lead process and equipment development for internal and external customers with focus on rapid prototyping and HVM compatible transfer. • Technical owner for process integration, equipment readiness and risk management across multiple process flows.

Associate Faculty / January, 2025Present

Conducting a special topic on Semiconductor Manufacturing and Nanofabrication as a part of ASU workforce development program.

Graduate Research Associate / August, 2017October, 2022

PhD in Materials Science and Engineering (completed). • Extensive hands-on on development of the fabrication process to develop Porous Metal spherical powders and nanofilms. Experience chemical fabrication of semiconductor nanomaterials and structures with Metal-Assisted Chemical Etching (MACE) process with Hydrofluoric acid (HF). • Fabrication of porous metal structures and powders with a melting temperature suppression (1/3 of melting temperature of bulk). • Experience with 3D printing for fabrication of novel metal-infused structures. Development of a novel metal feedstock for Additive Manufacturing. • Procuring, installing and maintaining laboratory equipment (tube furnaces, glove box, magnetron sputtering, plasma cleaner, etc.). • Developing and maintaining safety culture white working with hazardous materials (HF, explosives, reactive materials). • >400 hours of hands-on work on the state-of-art metrology and inspection equipment (SEM, AFM, FIB, X-Ray, Raman, profilometry, etc.) • Experience writing scientific reports, papers and proposal. Development of IP for patent filing.

Intel Corporation

Packaging Module Development Engineer / November, 2022May, 2025

• Driving the development of advanced packaging analytical tools and techniques for Second Level Interconnect technology for BGA and PoINT products. Responsible for a successful start of 10+ products for both client and server space segment. • In-depth knowledge of process development practices (MBPS, DOE, MOR, etc.) and quality systems (SPC, FMEA, 8D). Knowledge of advanced statistical analysis practices to establish and monitor product process health. Knowledge of semiconductor device physics. • Strong ownership in driving product process health from the start of NPI to the product transfer readiness to multiple HVM sites. Embracing “pull yield curve left” mindset to enable robust process before the start of NPI. • Driving continuous improvement of key tools and processes for various EOL assembly operations. Writing and defining key BKMs, tool recipes and protocols for manufacturing equipment. Developing technical documentation and training materials for internal business practices and providing training to 50+ engineers and technicians. • Driving 2 year pathfinding project to enable new chemistry for 10M+ cost saving opportunities by reducing energy consumption and recovering electrically failing packages. Responsible for IP development and material qualification to enable state-of-the-art process in HVM compatible environment. • Conducting research and fundamental studies on materials, equipment, and fabrication processes to improve advanced semiconductor packaging technologies. • Developing strong working relationships with key stakeholders across multiple modules. • Ensuring strong cross-team collaboration to resolve IP and disclosure handling issues with external suppliers. Driving patent and disclosure writing for key development projects. Working with externalsuppliers to enable products with HVM capacity.

Senior Process Engineer / October, 2022May, 2025

Owned advanced packaging process development for BGA reflow and Patch on Interposer technology for legacy and 18A process nodes. Drove NPI readiness yield stabilization and manufacturing transfer across multiple sites. Defined process windows through SPC and DOE to reduce process variation and prevent excursions. Technical owner driving decision to resolve MRBDRB across TD and HVM sites. Led materials and chemistry pathfinding enabling recovery of electrically failing packages and reducing energy consumption delivering eight-figure annual cost savings. Led supplier technical alignment qualification strategy IP disclosures related to packaging process. Drove multiple invention disclosures for FOK technologies and process improvement.

Southwest Advanced Prototyping Hub

Principal Semiconductor Packaging Engineer / May, 2025Present

Development and ownership of end-to-end Fan-Out Wafer-Level Packaging (FOWLP) production line for molded wafers and glass carriers for next-generation embedded components. Lead vertical 90-deg high aspect ratio die bonding and die stacking with thermal compression molding. Drive installation qualification and baseline for dicing grinding die attach molding ball attach reflow metrology systems. Technical advisor for front-end processes (dry etch lithography thin films plating). Establish high volume manufacturing process flows and statistically capable baselines for industry transfer. Lead process and equipment development for internal and external customers with focus on rapid prototyping and HVM compatible transfer. Technical owner for process integration equipment readiness and risk management across multiple process flows.

Advanced Materials Lab Arizona State University

Graduate Research Associate / August, 2017October, 2022

Responsible for synthesis of inorganic nanostructured semiconductor and metallic materials design and development of research experiments for chemistry electrochemistry additive manufacturing and multimaterial 3D printing for energetics. The primary focus is on SPC control in nanostructured thin metallic films and mesoscale powders and analysis of its structural chemical and optical properties. Development of disintegrable explosive materials for military applications. Instructing a 500-level course to a group of 30 undergraduate and graduate students from various cultural and educational backgrounds. Developing constructing and communicating the material on various topics in Semiconductor Manufacturing Silicon Photonics and Solid State Physics.

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