Sanjay Sampath
SUNY Distinguished Professor, Joint appointment with Mechanical Engineering at Stony Brook University
Research Expertise
About
Publications
In situ measurement of residual stresses and elastic moduli in thermal sprayed coatings
Acta Materialia / Feb 01, 2003
Matejicek, J., Sampath, S., Gilmore, D., & Neiser, R. (2003). In situ measurement of residual stresses and elastic moduli in thermal sprayed coatings. Acta Materialia, 51(3), 873–885. https://doi.org/10.1016/s1359-6454(02)00477-9
Micro-indentation and inverse analysis to characterize elastic–plastic graded materials
Materials Science and Engineering: A / Mar 01, 2003
Gu, Y., Nakamura, T., Prchlik, L., Sampath, S., & Wallace, J. (2003). Micro-indentation and inverse analysis to characterize elastic–plastic graded materials. Materials Science and Engineering: A, 345(1–2), 223–233. https://doi.org/10.1016/s0921-5093(02)00462-8
Functionally graded WC–Co/NiAl HVOF coatings for damage tolerance, wear and corrosion protection
Surface and Coatings Technology / Jan 01, 2012
Bolelli, G., Cannillo, V., Lusvarghi, L., Rosa, R., Valarezo, A., Choi, W. B., Dey, R., Weyant, C., & Sampath, S. (2012). Functionally graded WC–Co/NiAl HVOF coatings for damage tolerance, wear and corrosion protection. Surface and Coatings Technology, 206(8–9), 2585–2601. https://doi.org/10.1016/j.surfcoat.2011.11.018
Embedded Resistive Strain Sensors for Harsh Environments
2006 IEEE Aerospace Conference
Gouldstone, C., Brogan, J., Greenlaw, R., Gambino, R. J., Gutleber, J., Sampath, S., & Longtin, J. (n.d.). Embedded Resistive Strain Sensors for Harsh Environments. 2006 IEEE Aerospace Conference, 1–10. https://doi.org/10.1109/aero.2006.1656094
Formation Mechanisms, Structure, and Properties of HVOF-Sprayed WC-CoCr Coatings: An Approach Toward Process Maps
Journal of Thermal Spray Technology / May 29, 2014
Varis, T., Suhonen, T., Ghabchi, A., Valarezo, A., Sampath, S., Liu, X., & Hannula, S.-P. (2014). Formation Mechanisms, Structure, and Properties of HVOF-Sprayed WC-CoCr Coatings: An Approach Toward Process Maps. Journal of Thermal Spray Technology, 23(6), 1009–1018. https://doi.org/10.1007/s11666-014-0110-5
Plasma spray consolidation of high temperature composites
Materials Science and Engineering: A / Oct 01, 1991
Tiwari, R., Herman, H., Sampath, S., & Gudmundsson, B. (1991). Plasma spray consolidation of high temperature composites. Materials Science and Engineering: A, 144(1–2), 127–131. https://doi.org/10.1016/0921-5093(91)90217-b
An Integrated Assessment of Process-Microstructure-Property Relationships for Thermal-Sprayed NiCr Coatings
Journal of Thermal Spray Technology / Jul 22, 2011
Valarezo, A., & Sampath, S. (2011). An Integrated Assessment of Process-Microstructure-Property Relationships for Thermal-Sprayed NiCr Coatings. Journal of Thermal Spray Technology, 20(6), 1244–1258. https://doi.org/10.1007/s11666-011-9665-6
An X‐Ray Photoelectron Spectroscopic Study of the Passive Film Formed on Pure Mo and MoSi2 in 4M HCl
Journal of The Electrochemical Society / Jan 01, 1995
Halada, G. P., Clayton, C. R., Herman, H., Sampath, S., & Tiwari, R. (1995). An X‐Ray Photoelectron Spectroscopic Study of the Passive Film Formed on Pure Mo and MoSi2 in 4M HCl. Journal of The Electrochemical Society, 142(1), 74–81. https://doi.org/10.1149/1.2043946
Optimizing Compliance and Thermal Conductivity of Plasma Sprayed Thermal Barrier Coatings via Controlled Powders and Processing Strategies
Journal of Thermal Spray Technology / Apr 25, 2012
Tan, Y., Srinivasan, V., Nakamura, T., Sampath, S., Bertrand, P., & Bertrand, G. (2012). Optimizing Compliance and Thermal Conductivity of Plasma Sprayed Thermal Barrier Coatings via Controlled Powders and Processing Strategies. Journal of Thermal Spray Technology, 21(5), 950–962. https://doi.org/10.1007/s11666-012-9780-z
Plasma Sprayed Ni–Al Coatings
Surface Engineering / Jan 01, 1989
Sampath, S., Bancke, G. A., Herman, H., & Rangaswamy, S. (1989). Plasma Sprayed Ni–Al Coatings. Surface Engineering, 5(4), 293–298. https://doi.org/10.1179/sur.1989.5.4.293
Melting Behavior of In-Flight Particles and Its Effects on Splat Morphology in Plasma Spraying
Heat Transfer, Volume 7 / Jan 01, 2002
Zhang, H., Xiong, H. B., Zheng, L. L., Vaidya, A., Li, L., & Sampath, S. (2002). Melting Behavior of In-Flight Particles and Its Effects on Splat Morphology in Plasma Spraying. Heat Transfer, Volume 7, 309–316. https://doi.org/10.1115/imece2002-32514
Through-Thickness Residual Stress Measurement in Metal and Ceramic Spray Coatings by Neutron Diffraction
Materials Science Forum / Mar 01, 2008
Luzin, V., Valarezo, A., & Sampath, S. (2008). Through-Thickness Residual Stress Measurement in Metal and Ceramic Spray Coatings by Neutron Diffraction. Materials Science Forum, 571–572, 315–320. https://doi.org/10.4028/www.scientific.net/msf.571-572.315
Plasma sprayed Mo–Mo oxide nanocomposites: synthesis and characterization
Surface and Coatings Technology / Jun 01, 2001
Goswami, R., Herman, H., Sampath, S., Jiang, X., Tian, Y., & Halada, G. (2001). Plasma sprayed Mo–Mo oxide nanocomposites: synthesis and characterization. Surface and Coatings Technology, 141(2–3), 220–226. https://doi.org/10.1016/s0257-8972(01)01234-8
Effect of Microstructure and Alloy Additions on the Sliding Friction and Wear of Plasma Sprayed Molybdenum Alloy Coatings
International Thermal Spray Conference / May 25, 1998
Usmani, S., Sampath, S., & Houck, D. L. (1998). Effect of Microstructure and Alloy Additions on the Sliding Friction and Wear of Plasma Sprayed Molybdenum Alloy Coatings. In C. Coddet (Ed.), Thermal Spray 1998: Proceedings from the International Thermal Spray Conference (Vol. 83829, pp. 127–131). ASM International. https://doi.org/10.31399/asm.cp.itsc1998p0127
Inhibition of molten droplet deposition by substrate surface hydroxides
Surface and Coatings Technology / Dec 01, 2011
Tran, A. T. T., Hyland, M. M., Shinoda, K., & Sampath, S. (2011). Inhibition of molten droplet deposition by substrate surface hydroxides. Surface and Coatings Technology, 206(6), 1283–1292. https://doi.org/10.1016/j.surfcoat.2011.08.041
Sensors for harsh environments by direct write thermal spray
Proceedings of IEEE Sensors
Longtin, J., Sampath, S., Gambino, R. J., Tankiewicz, S., & Greenlaw, R. (n.d.). Sensors for harsh environments by direct write thermal spray. Proceedings of IEEE Sensors, 1, 598–601. https://doi.org/10.1109/icsens.2002.1037168
Using Thermal Spray and Laser Micromachining to Fabricate Sensors
Journal of Thermal Spray Technology / Apr 14, 2011
Longtin, J. P., Mari, E., Tan, Y., & Sampath, S. (2011). Using Thermal Spray and Laser Micromachining to Fabricate Sensors. Journal of Thermal Spray Technology, 20(4), 958–966. https://doi.org/10.1007/s11666-011-9651-z
Comparison of Coating Stresses Produced by High Velocity Liquid/Gas Fuel and Triplex Pro 200 Plasma Processes using In-Situ Coating Stress Measurement
International Thermal Spray Conference / Jun 02, 2008
Molz, R., Valarezo, A., & Sampath, S. (2008). Comparison of Coating Stresses Produced by High Velocity Liquid/Gas Fuel and Triplex Pro 200 Plasma Processes using In-Situ Coating Stress Measurement. In B. R. Marple, M. M. Hyland, Y.-C. Lau, C.-J. Li, R. S. Lima, & G. Montavon (Eds.), Thermal Spray 2008: Proceedings from the International Thermal Spray Conference (Vol. 83683, pp. 461–466). Verlag für Schweißen und verwandte Verfahren DVS-Verlag GmbH. https://doi.org/10.31399/asm.cp.itsc2008p0461
Curvature changes during thermal cycling of a compositionally graded NiAl2O3 multi-layered material
Materials Science and Engineering: A / Jan 01, 1996
Finot, M., Suresh, S., Bull, C., & Sampath, S. (1996). Curvature changes during thermal cycling of a compositionally graded NiAl2O3 multi-layered material. Materials Science and Engineering: A, 205(1–2), 59–71. https://doi.org/10.1016/0921-5093(95)09892-5
Spray Forming of MoSi2 and MoSi2-Based Composites
MRS Proceedings / Jan 01, 1990
Tiwari, R., Herman, H., & Sampath, S. (1990). Spray Forming of MoSi2 and MoSi2-Based Composites. MRS Proceedings, 213. https://doi.org/10.1557/proc-213-807
Residual Stress Analysis of Thermal Sprayed Molybdenum Deposit
Materials Science Forum / Jul 15, 2005
Li, L., Vaidya, A., Streibl, T., Sampath, S., Gouldstone, A., Luzin, V., & Prask, H. (2005). Residual Stress Analysis of Thermal Sprayed Molybdenum Deposit. Materials Science Forum, 490–491, 607–612. https://doi.org/10.4028/www.scientific.net/msf.490-491.607
Plasma spray forming of intermetallics and their composites\
Journal of Thermal Spray Technology / Sep 01, 1994
Herman, H., Sampath, S., Tiwarl, R., & Neiser, R. (1994). Plasma spray forming of intermetallics and their composites\. Journal of Thermal Spray Technology, 3(3), 295–296. https://doi.org/10.1007/bf02646276
Functionally Graded Materials for Gun Barrels
Ceramic Engineering and Science Proceedings
Huang, P. J., Hubbard, C., Swab, J. J., Cole, M. W., Sampath, S., Depalo, S., Gutleber, J., Kulkarni, A., & Margolies, J. (n.d.). Functionally Graded Materials for Gun Barrels. In 23nd Annual Conference on Composites, Advanced Ceramics, Materials, and Structures: B: Ceramic Engineering and Science Proceedings, Volume 20 Issue 4 (pp. 33–38). John Wiley & Sons, Inc. https://doi.org/10.1002/9780470294574.ch4
Neutron Diffraction Residual Stress Measurement on Thermally Sprayed Coatings
International Thermal Spray Conference / Sep 15, 1997
Matejicek, J., Sampath, S., Brand, P. C., & Prask, H. J. (1997). Neutron Diffraction Residual Stress Measurement on Thermally Sprayed Coatings. In C. C. Berndt (Ed.), Thermal Spray 1997: Proceedings from the United Thermal Spray Conference (Vol. 83812, pp. 861–866). ASM International. https://doi.org/10.31399/asm.cp.itsc1997p0861
Iron-Based Deposits Produced by High-Throughput Water Stabilized Plasma
International Thermal Spray Conference / Oct 07, 1996
Dobler, K., Branco, J. R. T., Sampath, S., Berndt, C. C., Herman, H., & Chráska, P. J. (1996). Iron-Based Deposits Produced by High-Throughput Water Stabilized Plasma. In C. C. Berndt (Ed.), Thermal Spray 1996: Proceedings from the National Thermal Spray Conference (Vol. 83805, pp. 413–418). ASM International. https://doi.org/10.31399/asm.cp.itsc1996p0413
Influence of Pores and Cracks Morphology on Mechanical Behavior of Thermally Sprayed Ceramics
International Thermal Spray Conference / May 03, 2010
Mušálek, R., Matìjíèek, J., Pejchal, V., Mari, E., Valarezo, A., & Sampath, S. (2010). Influence of Pores and Cracks Morphology on Mechanical Behavior of Thermally Sprayed Ceramics. In B. R. Marple, A. Agarwal, M. M. Hyland, Y.-C. Lau, C.-J. Li, R. S. Lima, & G. Montavon (Eds.), Thermal Spray 2010: Proceedings from the International Thermal Spray Conference (Vol. 83706, pp. 708–713). DVS Media GmbH. https://doi.org/10.31399/asm.cp.itsc2010p0708
Processing-Microstructure-Property Relations in Anisotropic Thermal Sprayed Composites
MRS Proceedings / Jan 01, 2006
Chi, W., Srinivasan, V., Sharma, A., Sampath, S., & Gambino, R. (2006). Processing-Microstructure-Property Relations in Anisotropic Thermal Sprayed Composites. MRS Proceedings, 977. https://doi.org/10.1557/proc-977-0977-ff04-15
Effect of Injection Angle on Particles In-Flight Characteristics
9th AIAA/ASME Joint Thermophysics and Heat Transfer Conference / Jun 05, 2006
Zhang, W., Zheng, L., & Sampath, S. (2006, June 5). Effect of Injection Angle on Particles In-Flight Characteristics. 9th AIAA/ASME Joint Thermophysics and Heat Transfer Conference. https://doi.org/10.2514/6.2006-3826
Microstructure Development During Plasma Spraying of Molybdenum Part 2: Coating Microstructure and Properties
International Thermal Spray Conference / May 25, 1998
Jiang, X. Y., Sampath, S., Vardelle, A., Vardelle, M., & Fauchais, P. (1998). Microstructure Development During Plasma Spraying of Molybdenum Part 2: Coating Microstructure and Properties. In C. Coddet (Ed.), Thermal Spray 1998: Proceedings from the International Thermal Spray Conference (Vol. 83829, pp. 735–740). ASM International. https://doi.org/10.31399/asm.cp.itsc1998p0735
Effect of Thermal Gradient on the Through‐Thickness Thermal Conductivity of Plasma‐Sprayed TBCS
Ceramic Engineering and Science Proceedings / Sep 20, 2010
Tan, Y., Longtin, J., Sampath, S., & Zhu, D. (2010, September 20). Effect of Thermal Gradient on the Through‐Thickness Thermal Conductivity of Plasma‐Sprayed TBCS. Advanced Ceramic Coatings and Interfaces V; Wiley; Portico. https://doi.org/10.1002/9780470943960.ch6
331 Microstructure Evolution in Thermal Spray Coatings and its relevance in High Temperature Behavior
Proceedings of the 1992 Annual Meeting of JSME/MMD / Jan 01, 2005
Deshpande, S., & Sampath, S. (2005). 331 Microstructure Evolution in Thermal Spray Coatings and its relevance in High Temperature Behavior. Proceedings of the 1992 Annual Meeting of JSME/MMD, 2005(0), 235–237. https://doi.org/10.1299/jsmezairiki.2005.0_235
Effect of Deposition Rate on the Stress Evolution of Plasma-Sprayed Yttria-Stabilized Zirconia
Journal of Thermal Spray Technology / Jul 10, 2012
Shinoda, K., Colmenares-Angulo, J., Valarezo, A., & Sampath, S. (2012). Effect of Deposition Rate on the Stress Evolution of Plasma-Sprayed Yttria-Stabilized Zirconia. Journal of Thermal Spray Technology, 21(6), 1224–1233. https://doi.org/10.1007/s11666-012-9807-5
Anelastic Behavior of Plasma‐Sprayed Zirconia Coatings
Journal of the American Ceramic Society / Dec 01, 2008
Liu, Y., Nakamura, T., Dwivedi, G., Valarezo, A., & Sampath, S. (2008). Anelastic Behavior of Plasma‐Sprayed Zirconia Coatings. Journal of the American Ceramic Society, 91(12), 4036–4043. Portico. https://doi.org/10.1111/j.1551-2916.2008.02789.x
Dilation Behavior of Thermal Spray Coatings
Journal of Thermal Spray Technology / Oct 24, 2019
Bejarano, M. L., Valarezo, A., Lara-Curzio, E., & Sampath, S. (2019). Dilation Behavior of Thermal Spray Coatings. Journal of Thermal Spray Technology, 28(8), 1851–1866. https://doi.org/10.1007/s11666-019-00927-4
Processing effects on in-flight particle state and functional coating properties of plasma-sprayed manganese zinc ferrite
Materials Science and Engineering: B / Jan 01, 2011
Shinoda, K., Liang, S., Sampath, S., & Gambino, R. J. (2011). Processing effects on in-flight particle state and functional coating properties of plasma-sprayed manganese zinc ferrite. Materials Science and Engineering: B, 176(1), 22–31. https://doi.org/10.1016/j.mseb.2010.08.007
Experimental and Numerical Studies of Plasma Forming Process Parameters Effect on Optimum Particle Impact Locations
International Thermal Spray Conference / May 14, 2007
Zhang, W., Sampath, S., & Zheng, L. L. (2007). Experimental and Numerical Studies of Plasma Forming Process Parameters Effect on Optimum Particle Impact Locations. In B. R. Marple, M. M. Hyland, Y.-C. Lau, C.-J. Li, R. S. Lima, & G. Montavon (Eds.), Thermal Spray 2007: Proceedings from the International Thermal Spray Conference (Vol. 83676, pp. 717–722). ASM International. https://doi.org/10.31399/asm.cp.itsc2007p0717
Particle Injection in Direct Current Air Plasma Spray: Salient Observations and Optimization Strategies
Plasma Chemistry and Plasma Processing / Jul 26, 2007
Srinivasan, V., Friis, M., Vaidya, A., Streibl, T., & Sampath, S. (2007). Particle Injection in Direct Current Air Plasma Spray: Salient Observations and Optimization Strategies. Plasma Chemistry and Plasma Processing, 27(5), 609–623. https://doi.org/10.1007/s11090-007-9089-8
Embedded Temperature and Heat Flux Sensors for Advanced Health Monitoring of Turbine Engine Components
2006 IEEE Aerospace Conference
Gutleber, J., Brogan, J., Gambino, R. J., Gouldstone, C., Greenlaw, R., Sampath, S., Longtin, J., & Dongming Zhu. (n.d.). Embedded Temperature and Heat Flux Sensors for Advanced Health Monitoring of Turbine Engine Components. 2006 IEEE Aerospace Conference, 1–9. https://doi.org/10.1109/aero.2006.1656117
Optimizing Nonlinear Properties of Thermal Sprayed Coatings through Processing Parameters
MRS Proceedings / Jan 01, 2006
Liu, Y., Nakamura, T., Srinivasan, V., Gouldstone, A., & Sampath, S. (2006). Optimizing Nonlinear Properties of Thermal Sprayed Coatings through Processing Parameters. MRS Proceedings, 977. https://doi.org/10.1557/proc-977-0977-ff14-01
Ambient and High-Temperature Thermal Conductivity of Thermal Sprayed Coatings
Journal of Thermal Spray Technology / Dec 01, 2006
Chi, W., Sampath, S., & Wang, H. (2006). Ambient and High-Temperature Thermal Conductivity of Thermal Sprayed Coatings. Journal of Thermal Spray Technology, 15(4), 773–778. https://doi.org/10.1361/105996306x146730
Characterization of Interdigital Capacitive Strain Gauges by Direct Write Technology
Heat Transfer: Volume 3 / Jan 01, 2005
Li, J., Longtin, J. P., Tankiewicz, S., Gouldstone, A., & Sampath, S. (2005). Characterization of Interdigital Capacitive Strain Gauges by Direct Write Technology. Heat Transfer: Volume 3, 237–243. https://doi.org/10.1115/ht2005-72769
Microstructure and Electrical Characteristics of Plasma Sprayed Thick Film Mn-Co-Ni Oxide Thermistor
MRS Proceedings / Jan 01, 2005
Liang, S., Ravi, B., Sampath, S., & Gambino, R. J. (2005). Microstructure and Electrical Characteristics of Plasma Sprayed Thick Film Mn-Co-Ni Oxide Thermistor. MRS Proceedings, 900. https://doi.org/10.1557/proc-0900-o06-41
Low-temperature annealing effect on plasma sprayed mnzn ferrite for planar transformers of high-frequency applications
IEEE Transactions on Magnetics / Sep 01, 2003
Yan, Q. Y., Gambino, R. J., & Sampath, S. (2003). Low-temperature annealing effect on plasma sprayed mnzn ferrite for planar transformers of high-frequency applications. IEEE Transactions on Magnetics, 39(5), 3106–3108. https://doi.org/10.1109/tmag.2003.816020
Analysis of Undercooling, Nucleation, Rapid Solidification, and Microstructure Formation in Thermal Spraying
Heat Transfer, Volume 5 / Jan 01, 2002
Zhang, H., Wang, X. Y., & Sampath, S. (2002). Analysis of Undercooling, Nucleation, Rapid Solidification, and Microstructure Formation in Thermal Spraying. Heat Transfer, Volume 5, 255–267. https://doi.org/10.1115/imece2002-32907
Correction of intensities for preferred orientation in neutron-diffraction data of NiTi shape-memory alloy using the generalized spherical-harmonic description
Applied Physics A: Materials Science & Processing / Dec 01, 2002
Sitepu, H., Schmahl, W. W., & Stalick, J. K. (2002). Correction of intensities for preferred orientation in neutron-diffraction data of NiTi shape-memory alloy using the generalized spherical-harmonic description. Applied Physics A: Materials Science & Processing, 74(0), s1719–s1721. https://doi.org/10.1007/s003390201840
Towards Reliable Thermal Spray Coatings: An Integrated Approach
Materials: Book of Abstracts / Nov 05, 2000
Sampath, S. (2000). Towards Reliable Thermal Spray Coatings: An Integrated Approach. Materials: Book of Abstracts, 97–97. https://doi.org/10.1115/imece2000-2692
ChemInform Abstract: Thermal Spray Processing of Nickel Aluminides
ChemInform / Sep 22, 1998
HERMAN, H., SAMPATH, S., & BERNDT, C. (1998). ChemInform Abstract: Thermal Spray Processing of Nickel Aluminides. ChemInform, 29(38). Portico. https://doi.org/10.1002/chin.199838296
Automated Thermal Spray Technology for Rehabilitation and Maintenance of Civil Works Infrastructure
International Thermal Spray Conference / Sep 15, 1997
Hock, V. F., Senary, R., Ganertz, R., & Herman, H. (1997). Automated Thermal Spray Technology for Rehabilitation and Maintenance of Civil Works Infrastructure. In C. C. Berndt (Ed.), Thermal Spray 1997: Proceedings from the United Thermal Spray Conference (Vol. 83812, pp. 435–444). ASM International. https://doi.org/10.31399/asm.cp.itsc1997p0435
A Comprehensive Approach for Advancing Plasma Spray Processing Technology
International Thermal Spray Conference / Oct 07, 1996
Sampath, K., & Onesto, E. J. (1996). A Comprehensive Approach for Advancing Plasma Spray Processing Technology. In C. C. Berndt (Ed.), Thermal Spray 1996: Proceedings from the National Thermal Spray Conference (Vol. 83805, pp. 785–792). ASM International. https://doi.org/10.31399/asm.cp.itsc1996p0785
Thermal spray coatings
Metallurgical and Ceramic Protective Coatings / Jan 01, 1996
Herman, H., & Sampath, S. (1996). Thermal spray coatings. In Metallurgical and Ceramic Protective Coatings (pp. 261–289). Springer Netherlands. https://doi.org/10.1007/978-94-009-1501-5_10
Education
Stony Brook University
PhD., Materials Science & Engineering / 1989
Banaras Hindu University
B.S., Metallurgical Engineering / 1985
Experience
Center for Thermal Spray Research, NSF MRSEC
Director / 2001 — Present
Stony Brook University
SUNY Distinguished Professor, Joint appointment with Mechanical Engineering / 2001 — Present
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