Sahand Serajian
PhD Candidate of Chemical Engineering, University of Nebraska-Lincoln
Research Expertise
About
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Education
University of Nebraska-Lincoln (UNL)
Ph.D. Candidate / 2026 (anticipated)
University of Nebraska-Lincoln (UNL)
Master of Science / 2025
University of Tehran
Master of Science / 2017
AmirKabir University of Technology
Bachelor of Science / 2013
Experience
Tesla Engineering HQ
Cell material engineering intern / July, 2025 — January, 2026
Standardized coefficient-of-friction (CoF) testing for battery component interfaces and in-cell adhesive materials; improved test repeatability from 80% to 10% CoV enabling confident design/process decisions and supplier alignment. Developed electrolyte exposure + mass uptake/loss protocol to simulate corrosive battery conditions for adhesives; improved measurement repeatability from 130% to 24% CoV and reduced wet-handling time from 10 min to 3.5 min per assembly improving throughput and data reliability. Built a Python-based workflow to automate test-data processing statistics and report-ready outputs; reduced manual analysis time by 90% and improved consistency of technical reporting. Delivered a POR-referenced supplier benchmark package (ranked outcomes across 9 suppliers) to support material selection qualification readiness and phase-gate decisions. Performed structured root-cause analysis on spec/drawing/TDS/CoA discrepancies; communicated corrective actions and updated documentation with cross-functional stakeholders.
Edge Global Innovation
Technical advisor / June, 2022 — October
Supported commissioning & ramp-up of polyurethane foam recycling facility; helped install/optimize unit operations including extruder, calender, dryer and press to stabilize product quality during start-up. Defined operating windows and control limits using structured experimentation/DOE; documented results in commissioning reports to support safe, repeatable operations and faster troubleshooting. Authored field-ready documentation (SOPs, run sheets, startup checklists, troubleshooting guides, and change-control notes) to improve repeatability and reduce downtime during scale-up. Coordinated with operations and vendors to close root-cause issues; translated field observations and process data into corrective actions and updated operating guidance.
Mercedes-Benz Research and Development North America
Engineering Intern / July, 2022 — December, 2022
Built lithium-ion coin and pouch cells end-to-end (slurry formulation, electrode coating/calendering, assembly, formation, cycling) with rigorous logging and traceability to support validation and troubleshooting. Performed diagnostics (EIS/CV) using Arbin/BioLogic/Gamry platforms; analyzed performance trends to identify early degradation indicators. Supported non-destructive X-rayCT troubleshooting of pouch cell defects and communicated findings with cross-functional stakeholders and university partners. Authored an EV high-voltage systems e-learning module adopted by 650+ employees to support safe work practices and onboarding.
Ezam Automotive-Parts Manufacturing Holding
Procurement engineer polymeric parts / September, 2020 — August, 2021
Owned cradle-to-gate sourcing and supplier qualification for polymer components supporting multiple automotive plants; partnered with Engineering and QC on incoming-quality audits and PPAP sign-off for new programs. Piloted 10+ new part programs from mold design and sample batches through PPAP approval and start-of-production; ensured documentation readiness and cross-functional alignment through launch. Drove 30% cost savings by renegotiating contracts and qualifying secondary suppliers while keeping recall rates 5% across 1M parts/year. Deployed supply chain controls and supplier performance management that reduced plastic-related line stoppages to 2% improving production continuity.
Kala Mehr
Technical Engineer QC QA Lab Expert / June, 2019 — September, 2020
Performed lot-by-lot QC testing for polymer-based adhesives/sealants (1-K/2-K PU mastics, fire-rated PU foams, MS polymer adhesives, silicone sealants, windshield PU sealants, PSA tapes) ensuring release decisions were backed by repeatable data. Executed testing including viscosity, tack, open time, peel/shear strength and cure kinetics; verified products met OEM performance and weathering requirements and flagged out-of-spec lots for corrective action. Authored new QC and failure-analysis protocols to improve traceability and reduce customer returns; strengthened acceptance criteria and improved consistency of incoming/outgoing quality decisions.
AsiaJuleh
Research and Development Specialist / March, 2014 — September, 2014
Developed polymer-based greases through process optimization including separation and purification techniques.
Electrochemistry Society (Global)
Student membership committee member / May, 2025 — October
Suggested by ECS board of directors and appointed by CEO.
Electrochemistry Society (UNL student chapter)
Chair / March, 2023 — October
Winner of the 2025 UNL Student Impact Award for outstanding new student organization. Revived chapter from a frozen status to over 45 active members w features in the global Journal of INTERFACE.
Red Cross Red Crescent
Rescuer Disaster Action Team (DAT) Officer / January, 2010 — October
Served in multiple sheltering and rescue missions.
AmirKabir University of Technology Student Council
Student Council Chair / September, 2010 — May, 2012
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