Ethan Heffernan, PhD
Materials Engineer, PhD, with expertise in Polymer and Electrochemical devices
About
Publications
Education
University of California Irvine
Doctor of Philosophy, Materials Science and Engineering / June, 2025
Occidental College
Bachelor of Arts, Physics, Chemistry / 2019
Experience
University of California Irvine
Electrochemical Engineer, Ph.D. Research / August, 2019 — June, 2025
Developed and optimized polymer thin-film deposition processes using physical mechanical and chemical test data to enable data-driven optimization of electrochemical device performance. Synthesized novel organic compounds to functionalize polymers for electrochemical energy storage ion separation and baseline characterization. Engineered custom setups to evaluate device behavior under dynamic electrical thermal and environmental stress supporting root-cause analysis and driving corrective and preventative actions. Partnered with scientists and engineers to integrate novel materials into scalable deposition workflows creating SOPs that enabled reliable fabrication of functional electrochemical devices. Performed detailed failure analysis of device degradation using SEM-EDS FTIR-ATR and cross-sectional imaging pinpointing defect origins and enabling targeted corrective actions. Built Python-based analysis pipelines that automated correlation of fabrication parameters with performance metrics reducing manual analysis time by 95% and accelerating process optimization.
Occidental College
Undergraduate Research Assistant / July, 2016 — August, 2017
Designed and validated precision-machined components for a high-voltage dark matter detector in CAD ensuring compatibility with manufacturing and assembly constraints. Programmed a dynamic gas-mixing system in LabViewCVI for integration data acquisition hardware.
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