Kevin Hrebenar

A surfactant scientist with 30+ years of international business management, operations and R&D experience in specialty chemicals focused on surfactants - their uses, formulation, and applications translating complex technology into layperson language

Research Expertise

Surfactant formulation
Colloidal Silica

About

I am recognized as a subject matter expert in surfactants, formulation science, and specialty chemicals, with hands-on experience developing, manufacturing, and scaling products across multiple industries.   ·       Surfactant science, formulation, and application development ·       Emulsions (oil-in-water and water-in-oil), dispersions, blends, and synthesis ·       Silicones, silicone surfactants, ethoxylates, fluorochemicals, waxes, and phase change materials ·       HI&I, personal care, oilfield, paints & coatings, textiles, agriculture, automotive, and electronics ·       Scale-up and technology transfer from laboratory to full-scale manufacturing   My manufacturing expertise includes hot oil and steam reactors, homogenizers, bead mills (vertical and horizontal), high-speed dispersers, and advanced blending systems. I specialize in developing formulations that scale reliably while optimizing cost, quality, and throughput.   I am a personable, hands-on chemical scientist who believes strong results come from clear communication, engaged teams, and practical leadership. I have a unique ability to explain complex technology in terms that resonate with everyone—from PhD-level scientists to plant operators and business leaders.   My leadership philosophy is grounded in Management by Walking Around (MBWA). I believe in being present, listening carefully, and empowering individuals to take ownership of their responsibilities. Work should be enjoyable, but always productive, and leadership should create future leaders.

Education

Rensselaer Polytechnic Institute

Masters Science, Surface and Colloid Chemistry / June, 1981

Troy, New York, United States of America

Rensselaer Polytechnic Institute

MBA, Technical

Troy, New York, United States of America

Experience

Surfactant Innovations (www.surfactantinnovations.com)

Consultant / January, 2013Present

• Business scientist with 30+ years of international business management, operations and R&D experience in the specialty chemical industry focused on surfactants and their applications. • Accomplished at P&L management on revenues over $150 million per year growing EBITDA by over 10% per year. • Extensive industry knowledge managing and leading chemical manufacturing operations and R&D programs.

Innovative Chemical Technologies, Inc (ICT)

General Manager / December, 2021November, 2025

· Drive and organize the startup of a 40 million annual pound colloidal silica production facility along with conventional surfactant manufacturing. · Coordinated and facilitated the rapid growth of a large volume production facility in an organization only familiar with small volume, high value production. · Introduced and implemented cost driven, KPI targeted manufacturing to the site. · Production growth from <200,000 lbs to over 24 million annual pounds in 9 months.

Inolex

VP Operations / June, 2020November, 2021

· Rebuilt manufacturing, operations, and logistics through the development of people, and systems across production, shipping, QC and engineering support. · Increased production levels by ~25% while reducing costs by 5% in less than a year. · Added production staff to meet a 24/7 volume requirement.

Dooley Chemicals

VP Operations and R&D / February, 2015November, 2020

• Realigned and grew manufacturing, operations, and sales through the development of people, systems and innovative surfactant-based products. • Increased sales by 40% at > 45% GM through development of customer focused marketing and aggressive sales strategies focused on unique chemistries and processes. • Led business development of technically unique products that generated sales of >$5 million and >55% GM in first year. • Built new business segments in agriculture and masterbatches.

FarmLab Innovations

COO / January, 2017October, 2019

Led the startup of a new subsidiary for the company in order to diversify beyond the textile industry. Company focused on developing unique products used in the animal agricultural industry. The organization’s product line gained very good response and rapid acceptance in the industry with use approved by all major chicken, turkey and hog producers. The business was sold 2 years after inception to an entrenched company in the industry at a value exceeding 2X total investment.

Manufacturers Chemicals, LLC, /CRI Tolling, Fountain Inn, SC; (Divisions of Synalloy Corp.)

Executive VP Operations and R&D / February, 2009June, 2015

· Onsite at CRI from acquisition in August 2013: o Returned site to sustainable profitability in less than one year. o Improved efficiency and increased capacity over 75% (13 MM lbs. to 24 MM lbs.). o Added second and third shift manufacturing capability and built leadership teams. · Accomplishments at MC site include: o Upgraded manufacturing capacity by 50 % to over 100 million lbs. per year. o Improved efficiency and reduced manufacturing costs over 10%. o Strengthened morale on the floor by pushing ownership and responsibility to floor operators. Developed personnel into competent leaders; not followers. o Conducted negotiations to set a 25-million-pound annual supply contract with new toll customer providing contribution margin greater than $3.5MM.

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